Many customers, due to their unfamiliarity with the correct use and maintenance knowledge of gearboxes, often cause various degrees of damage to the gearboxes, resulting in various malfunctions.
Common faults of reduction gearbox
1. Installation issues, improper installation can cause noise and vibration in the gearbox. Moreover, it will affect the service life of the reduction gearbox and cause malfunctions such as oil leakage.
2. Operational issues, due to insufficient understanding of the structure and performance of the reduction gearbox, can lead to malfunctions and even mechanical and safety accidents caused by operational errors.
3. The maintenance and upkeep of the gearbox during use are very important, and it is necessary to strictly follow the product manual of Jiangyin Gearbox Manufacturing Co., Ltd. for maintenance and upkeep.
4. Finally, it is important to note that the configuration of the reduction gearbox must be strictly selected according to the actual load-bearing capacity during use, and overloading must be strictly avoided.
Maintenance and repair of reduction gearbox
Many customers often believe that the gearbox can be used continuously after installation and debugging, neglecting maintenance and repair. Ultimately, the damage to the gearbox has a serious impact on their production Jiangyin Gearbox reminds customers that they must understand the maintenance and repair knowledge of reduction gearboxes.
1、 Daily maintenance of reduction gearbox
1. Keep the equipment and surrounding area clean, free of dust and oil stains.
2. Always pay attention to whether there is any abnormal noise from the gearbox during operation.
3. Check for any abnormal vibrations and temperature rise.
4. Is there any oil leakage in various parts of the gearbox? If there is any oil leakage, it should be eliminated in a timely manner.
5. Check whether the oil level is at the specified position or whether the oil pump is working through the oil gauge and dipstick.
6. Check if the motor current value is stable.
7. If you have any questions, please consult Changzhou Taili Gearbox Co., Ltd. in a timely manner
2、 Minor and major repairs to the reduction gearbox. Repair according to actual usage. The recommended maintenance cycle for Taili gearbox is once every 6 months for minor repairs. The repair content includes:
1. Replace the gear oil.
2. Check the lubrication of each part and seal each part.
3. Check the temperature rise of each part and adjust the gap between each part.
4. Tighten all fasteners.
5. Check and replace the vulnerable parts on the coupling.
3、 Overhaul of the reduction gearbox
After using the gearbox for one to two years (depending on the actual usage environment and time) or running continuously for 6000 hours, the gearbox should be overhauled. Customers can contact Taili reducer for overhaul, or they can also carry out the overhaul themselves if conditions permit. The overhaul content includes:
1. Thoroughly clean all parts and dead corners of the reduction gearbox.
2. Repair all non-conforming components.
3. Replace all damaged components.
4. Adjust the clearances between various parts to achieve factory precision.
5. Paint the gearbox beautifully.
6. Empty load test run conveying factory standards.
7. Customer acceptance and delivery for use.
8. Tracking service.
